Paver Installation Near Me
- Layer 1 (Subgrade): The native soil is graded for drainage and compacted to a minimum of 95% Standard Proctor Density. This creates a solid, but not impermeable, foundation.
- Layer 2 (Separator): The geotextile fabric is laid with a 12-inch overlap at all seams. This is non-negotiable.
- Layer 3 (Sub-Base): A 4- to 8-inch layer of ¾-inch angular crushed stone. Its primary function is drainage and bulk stability. It is compacted in 2-inch lifts to ensure uniform density throughout, not just at the surface.
- Layer 4 (Bedding Course): A precisely screeded 1-inch layer of coarse concrete sand (ASTM C33). This is for setting the pavers, not for structural support. Using the wrong sand here can hold too much moisture.
- Step 1: Precision Excavation and Grading. We excavate to a depth calculated by the paver height + 1" sand bed + 6" gravel base (for a standard patio). Critically, we establish a minimum 2% grade away from any structures for positive drainage. This is non-negotiable and verified with a transit level.
- Step 2: Subgrade Compaction & Verification. We use a plate compactor to achieve the target density on the native soil. A soft spot means more excavation and replacement with structural fill.
- Step 3: Geotextile Fabric Deployment. We lay the fabric meticulously, ensuring it extends up the sides of the excavated area to fully encapsulate the base stone.
- Step 4: Aggregate Base Installation in Lifts. We lay the ¾-inch crushed stone in 2-inch layers, or "lifts." Each lift is individually compacted before the next is added. This is the single most-skipped step by low-bid contractors and the most critical for achieving a 98% Proctor Density on the base.
- Step 5: Screeding the Bedding Sand. Using 1-inch screed rails, we create a perfectly smooth and level plane of concrete sand for the pavers to rest on.
- Step 6: Paver Laying and Edge Restraint Installation. Pavers are laid in the desired pattern. Then, we install a high-quality plastic or concrete edge restraint, secured with 10-inch steel spikes to prevent any lateral movement.
- Step 7: The Final Lock-In. After the initial plate compaction of the pavers (using a protective mat), we sweep polymeric sand into the joints. This sand contains a polymer that hardens when activated with water, locking the pavers together and preventing weed growth.