Paver Patio And Fire Pit
- Subgrade Soil: Your starting point. It must be compacted to 95% Standard Proctor Density. I use a vibratory plate compactor, making at least two passes in perpendicular directions. A poorly compacted subgrade is the original sin of hardscape failure.
- Geotextile Separation Fabric: This is a critical, often-skipped step. Use a non-woven geotextile fabric. Its job is to prevent your expensive aggregate base from mixing with the subgrade soil over time, which would compromise drainage and stability. Woven fabric is for stabilization; non-woven is for separation and filtration, which is what we need here.
- Aggregate Base (ASTM No. 57 Stone): I exclusively use 3/4-inch angular crushed stone. The angular shape is key; the stones interlock under compaction, creating a stable, load-bearing matrix. Never use rounded pea gravel, which acts like marbles. The base should be laid in 2-3 inch lifts, with each lift being compacted before the next is added. The main patio gets a 6-inch compacted base; the fire pit footprint gets a 12-inch compacted base.
- Bedding Sand (ASTM C33): This is the 1-inch layer the pavers are set in. It must be a coarse, angular concrete sand. Do not use play sand or masonry sand. They are too fine and will wash out over time, causing pavers to settle. The purpose of this layer is not support, but to provide a perfect screeding surface for setting the pavers.
- Excavation and Grading: Excavate the main patio area to a depth of 7 inches (1" sand + 6" base). In the designated fire pit area, excavate to a total depth of 13 inches. Critically, establish a 1.5% to 2% grade away from any structures for proper water runoff. I verify this with a transit level, not just a string line.
- Subgrade and Fabric Installation: Compact the entire subgrade soil. Then, lay down the non-woven geotextile fabric, ensuring it extends up the sides of the excavated area. Overlap seams by at least 12 inches.
- Aggregate Base Installation: Begin filling the 12-inch fire pit foundation area with ASTM No. 57 stone, compacting in 3-inch lifts until it is level with the subgrade of the main patio area. Now, you have a single, flat plane to work from. Proceed to add the final 6 inches of aggregate over the entire patio and fire pit area, again, compacting in 3-inch lifts. Your final, compacted base should be perfectly graded.
- Screeding the Bedding Sand: Lay down 1-inch screed pipes and pull the ASTM C33 sand across the surface to create a perfectly smooth bedding layer. Remove the pipes and carefully fill the voids. Do not walk on the screeded sand.
- Paver and Fire Pit Installation: Lay the pavers from a corner, working outwards in a click-and-drop motion. Do not slide them. Once all pavers are laid, build the fire pit using fire-rated block and construction adhesive. I strongly recommend installing a heavy-gauge steel insert to protect the block from direct flame and thermal shock, preventing cracking.
- Sweep the dry sand into the joints until they are completely full.
- Run a vibratory plate compactor over the entire patio. This vibrates the sand deep into the joints and settles the pavers into their final position.
- Sweep more sand into any joints that have settled.
- Use a leaf blower at a low angle to blow all excess sand and dust off the paver surfaces. Every grain must be removed.
- Set your hose nozzle to the finest mist or "shower" setting. Gently wet the surface, allowing the water to soak in. Wait 10-15 minutes and mist again. This controlled hydration activates the polymers without washing them out.