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- Step 1: Meticulous Excavation & Grading. The depth must account for your specific soil type, the aggregate base (typically 6-12 inches for patios/walkways), the sand bed (1 inch), and the paver height. A critical slope of 1/4 inch per foot must be established away from any structures for proper drainage.
- Step 2: Geotextile Fabric Installation. The fabric must be laid down immediately after excavation and grading, with seams overlapping by at least 12 inches. This is a non-negotiable step to ensure base stability.
- Step 3: Base Compaction in Lifts. The aggregate base must be added in 2-3 inch layers (lifts). Each lift must be individually moistened and compacted with a plate compactor until the target density is reached. I saw a project fail because the installer dumped 8 inches of gravel and compacted only the top layer.
- Step 4: Screeding the Bedding Sand. Using screed rails and a straight board, a uniform 1-inch layer of ASTM C33 sand is spread. This layer is for leveling the pavers, not for structural support. It should never be compacted before the pavers are laid.
- Step 5: Paver Setting & Joint Sanding. After laying the pavers, a plate compactor with a protective pad is run over the entire surface to set them into the sand bed. Then, polymeric sand is swept into the joints and activated with a light mist of water, following the manufacturer's exact specifications.