White Limestone Pavers
- Stage 1: Sub-Base Geo-Textile & Aggregate Selection. We always lay a non-woven geotextile fabric beneath the aggregate base. This prevents the subgrade soil from mixing with the base, which maintains drainage integrity. We use a #57 crushed angular granite for the base, as its sharp edges provide superior interlocking and stability compared to rounded river rock. The base is compacted in 3-inch lifts to a 98% Standard Proctor Density.
- Stage 2: The Ventilated Screed Layer. This is my proprietary twist. Instead of standard sand, we use a 1-inch layer of #89 granite screenings (chips). This finer angular stone provides a stable setting bed but contains significantly more air voids. This micro-ventilation layer helps dissipate both heat and moisture rising from the sub-base, directly contributing to a cooler surface temperature.
- Stage 3: Mortar Application & Paver Pre-Conditioning. As mentioned, each paver is back-buttered with a polymer-modified thin-set mortar after its sides and bottom have been treated with the impregnating sealer. This ensures a tenacious bond while preventing moisture bleed from the mortar into the stone.
- Stage 4: Grouting with High-Performance Polymeric Sand. We never use traditional mortar for joints on a compacted base. We exclusively use a high-grade polymeric sand with a wide-joint formulation. The key is the application: we fill the joints, compact the sand with a plate compactor on a neoprene mat, and then repeat the process three times. This ensures a dense, flexible joint that locks the pavers together and prevents weed and insect intrusion.
- Stage 5: Final Surface Sealing and Curing. Only after the polymeric sand has cured for at least 48 hours do we apply the final surface seal. We use a silane-siloxane blend impregnating sealer, which provides excellent water repellency without creating a surface film. Two coats are applied using a low-pressure sprayer, with a 20-minute absorption window between coats.