Paver Sand Sealer
- Phase 1: Joint Dehumidification & Mechanical Prep. This is where we create the ideal micro-environment within the paver joints.
- Phase 2: Polymeric Sand Compaction & Staged Hydration. We aim for maximum density and controlled polymer activation, not just filling the gaps.
- Phase 3: Sealer Application & Controlled Curing. The final step is about penetration and molecular bonding, not just surface coverage.
- Step 1: Surface Decontamination. Before any sand is introduced, the paver surface is cleaned with a pH-neutral cleaner to remove any efflorescence or grime that could interfere with the sealer's bond.
- Step 2: Sand Installation & Compaction. We sweep the ASTM C144 polymeric sand into the joints until they are completely full. Then, we run the plate compactor over the entire area again. This vibratory compaction is non-negotiable; it ensures the sand achieves maximum density, eliminating future voids. We top off the joints and repeat until they are densely packed to 1/8 inch below the paver surface.
- Step 3: Initial Hydration. Using a hose with a fine mist nozzle, I water the surface from a height of about 4-5 feet. The goal is a light, even wetting that activates the top layer of polymers without washing the sand out. I pass over an area three times, waiting a few minutes between passes.
- Step 4: Polymer Activation Rinse. About 10 minutes after the initial misting, I switch to a "shower" setting on the nozzle. This is a heavier rinse designed to carry the activated polymers deeper into the joint, ensuring a full-depth cure. The water should flow until it runs clear off the paver surface.
- Step 5: Sealer Application. After the sand has cured for the manufacturer-recommended time (typically 24 hours) and the surface is bone-dry (verified with my moisture meter), I apply the sealer. I use a low-pressure, high-volume (LPHV) sprayer to apply a saturating flood coat. The goal is for the sealer to be absorbed by both the paver and the cured sand joint, creating a single unified structure.
- Step 6: Curing Management. I use the leaf blower on its lowest setting from a distance to gently blow off any excess sealer that has puddled on the surface. The area must remain completely dry for at least 24-48 hours to allow for a full molecular cure.