Landscaping Bricks
- The Separation Layer: This is a non-woven geotextile fabric placed directly on the compacted subgrade. Its job is not just to block weeds, but to prevent the upward migration of fine soil particles into your aggregate base. It also helps distribute the load over a wider area, reducing point pressure on the subgrade. This is the single most impactful, and most often skipped, component.
- The Sub-Base Layer: For areas with poor drainage, I mandate a 3-to-4-inch layer of clean, ¾-inch angular stone (ASTM No. 57 stone). This layer acts as a French drain, providing a void space for water to move laterally away from the installation. It is not meant for primary compaction strength.
- The Base Layer: This is the workhorse. I use a 4-to-6-inch layer of ¾-inch crusher run (often called road base or dense grade aggregate). The mix of stone and fines allows for incredible compaction. My standard is to achieve a minimum of 98% Standard Proctor Density, which I verify on larger projects. This level of compaction is impossible if the base material is contaminated by the subgrade soil.
- Excavation and Subgrade Compaction: We excavate to a depth of 8-12 inches, depending on the application (patio vs. driveway). The exposed subgrade is then graded for drainage and compacted with a plate compactor. Any soft spots are dug out and replaced with compacted aggregate.
- Geotextile Placement: The geotextile fabric is laid down, overlapping seams by at least 12 inches. This ensures a continuous separation plane.
- Aggregate Lifts: The base aggregate is brought in and laid in 2-to-3-inch lifts. We compact each lift individually. Attempting to compact a full 6-inch layer at once results in a well-compacted top layer but a loose, unstable bottom layer.
- Screeding the Bedding Sand: Once the final base layer is compacted and verified as level, we lay down 1-inch screed pipes and pull a straight board across to create a perfectly smooth bed of coarse sand. At this point, no one walks on the prepared sand.
- Brick Laying and Edge Restraints: Bricks are laid in the desired pattern, working from the finished surface back. A crucial step is the immediate installation of heavy-duty edge restraints, secured with 10-inch steel spikes, to prevent any lateral movement.
- Final Compaction and Joint Stabilization: A plate compactor with a protective pad is run over the entire surface to lock the bricks into the bedding sand. Finally, we sweep in polymeric sand, ensuring it fully fills the joints, and activate it according to the manufacturer's precise specifications to create a solid, yet flexible, grout.